Features
“These machines cut three times as fast as the band saws.”
Hyd-Mech’s CNC Carbide Cold Saw line puts precise, reliable cutting tools in the hands of skilled manufacturers and industrial workers around the globe.
The product line of 6 saws is a response to customer demand for precision cutting tools that are reliable. The CNC carbide saws add high productivity with superior tool life.
“The Hyd-Mech CSNC Saws were designed for medium to high production runs with several safety features that allow one operator to run several machines,” says Hyd-Mech VP of Sales and Marketing Rick Arcaro. “In this challenging economy, our customers need to do more with less. They need more parts per hour with a superior finish while demanding precision accurate parts. They also want saws that will last for years. As such, this new line of carbide saws continues to offer the combination of quality and durability that are consistent throughout all of the Hyd-Mech’s lines of sawing equipment.”
The carbide saws come in two models – 80 and 125. Available sizes: 65mm, 80mm, 100mm, 125mm, 150mm, and 175mm. All packaged with standard bar loaders, chip removal, and mist lubrication.
Watch this saw paired with a Universal Robot:
Over 50 Standard Features:
- Auto bar loader rounds – inclined, storage width of 28.7” (730 mm) for rounds
- Safety guard sheets for bar loader
- Status indicating tower
- Scrap cut separator
- Screw type swarf conveyor
- Air-cooled electric magnetic particle clutch
- Bar indexing through ball screw and AC servo motor
- Built-in hydraulic tank and power pack
- Built-in flood coolant tank
- Tool steel hardened saw guide plates
- Forced exhaust rooftop fan for fume extraction from cutting area
- Variable vise pressure control with dial gauge – two stations
- Power transformer
Optional Features
- Mist exhaust
- Auto bar loader for non-rounds
- Bundle loaders max 5T
- Magnetic chip conveyor
- Long cut bar outfeed motorized conveyor table – 1000 mm travel
- Remote monitoring of PLC
- Hose & pump provision for gearbox oil cooling
- Flood coolant motor pump and hose for the use of HSS saw blade
Mitsubishi PLC Controller
- Color touch screen
- “Set up wizard” for easy setup of jobs
- 200 programs can be saved with 12 digit alphanumeric name
- Comprehensive US steel grades menu with the capability to program additional custom material grades
- Job monitoring with cycle time, job duration, parts count, tool life counter
- Up to 5 different cut off lengths per bar
- Bar optimization by repeating the same sequence per bar
- Manual operation for all moveable units and easy control
- On the fly length correction, after a pause. Also PTL & Saw speed can be changed
- Auto home facility to achieve conditions for automatic operation
- Error codes displayed with an explanation of the problem
- For hollow sections, special features of slow entry, slow exit is provided
- Diagnostics of all input, outputs, and axis parameters
Bar Feed
- Material gripper feed carriage (GFC) mounted on linear guides, driven by a ball screw and AC servo drive
- New bar entry in the main vise
- Contact-free by hydraulically lifting the bar in shuttle in the horizontal and vertical direction ensures free entry of distorted ends or with burrs
Saw Head
- Saw head-on, heavy-duty Roller LMG bearings with ball screw and AC servo
- Variable cutting speed with frequency drive and rpm display
- Easily replaceable, wear-resistant carbide blade guides to insure tolerances
- Automatic retraction of the bar for contact-free return stroke of the saw blade
- Electromagnetic Powder Break to eliminate gearbox backlash
Bar Loader
- Fast bar change by loading round bar stock from incline directly into the material feed gripper (GFC)
- Single point adjustment of bar diameter
Saw Head Movement
- AC servo-driven ball screw head movement
- Saw head slides on linear bearings on slant bed
Automatic Oil Lubricator
- PLC controlled automatic oil lubrication of moving parts
Output Sorting
- Trim cuts and remnants are sorted automatically from good parts via heavy-duty discharge sorting chute
- Additional optional outfeed side-chain conveyor for longer cut lengths is available upon request
Blade Lubrication
- Three nozzle spray mist system with positive displacement injector pump from UNIST USA
- 35oz reservoir (1 Liter)
- Low oil level sensor for warning.
- State of the art, triple jet system to lubricate the cutter tip from face and sides.
- Low pneumatic pressure alarm sensor switch for Micromist.
Bar Loader Safety Guard
- Machine is completely enclosed
- All-access doors to the machines are electrically interlocked and the machine will stop if the door is opened during operation
- Front access door opens on hinges to allow complete and easy access for blade change
- Digital display of saw motor on HMI with settable overload shut-off
Blade Gullet Cleaning Brush
- Hydraulic motor-operated rotating wired chip brush
